6.3中英文检查表

最低要求/与评价有关的问题点P6.1 什么输入到过程中去？过程输入（input）P6.1.1 是否在开发和批量生产之间进行了项目交接？*在开发和生产之前定义并且控制了一个过程，旨在落实责任的交接。在首次量产交货前，必须首先完成生产过程认可以及产品认可，所有所需的文件均到位。PPF是对产品，生产和运输规划过程的最终验证，如果结果合格，就将促成量产放行。针对量产的认可条件，与客户进行了协商沟通。经过认可了的基准条件要根据客户要求加以保管。对投产保障的过程加以了描述和落实，一方面缩短量产爬坡阶段，另一方面则可以确保稳定的生产过程。对要求进行首件认可的新零件和更改的零件，必须落实投产保障。根据客户要求开展了生产测试，并且评价合格。在生产测试过程中制定的措施都按时得到了落实。生产资料/新零部件均通过了零件认可。定义并且规范了一个过程，旨在对过程/产品——FMEA开展管理及更新。为所有特殊特性证明了MFU 。所需数量的模具，检验和测量工具均已经到位。项目团队奖量产的责任移交给了负责生产的厂区。——项目状态记录——交接记录——里程碑记录——确定的措施和落实时间计划——批准的供应商——过程——FMEA和措施——产品——FMEA，包括措施——交接记录——生产批准记录——材料安全说明书IMDS——客户认可（产品认可，过程认可）——必要情况下，一定期限内的认可——PPF记录标准化生产体系的方法：——产品FMEA——过程FMEA——VDA第2卷——VDA第4卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献PPF(全名Production Possibility Frontier)，在给定的数量的资源下，所能够生产的最大数量的产品，在数学上表示为一道边界。 Serial production ( P6 )P6.1 Wha goes into the process ? ( Process input）Minimum requirements/assessment-relevantPossible examples of requirements andNotes(input-output)and referencesevidence, depending on product riskP6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.1.1 Has the project been transferred from development to serial production ？*A process is defined for transferring responsibility betweendevelopment and production and is controlled A completeproduction process and product approval/release with all thedocumentation required must take place before the firstproductions shipmentThe PPF (PPAP) is the final verification of the product,production and transport planning process and a positiveresult lead to approval/release for serial production.Conditions for serial production release are agreed with thecustomer.Reference parts from sample submissions must be retained inaccordance with the customer's instructions.The process for securing the launch of production isdescribed and installed . in order to shorten the run-upphase and ensure a robust production process.A process to secure the launch must be carried out for allnew parts and modified products requiring initial samplesubmission and approval.A production test has been carried out to the customer'srequirements and assessed positively.Actions arising from theproduction test have been completed on time.Productionfacilities/new parts have been sampled with positive results .A process for the further development of the product andprocessFMEAs is defined and controlled.- Project status reports- Transfer reports- Milestone reports- specified actions with implementation timingplan - Approved/release suppliers- Process FMEA and actions- Product FMEA and actions- Transfer report- Production approval/release report- IMDS material data sheet- Customer approval/release(product release; process release)- Special releases with timerestrictions (if relevant)- PPF (PPAP) reportStandardised productionsystem methods:- Product FMEA- Process FMEA- VDA vol.2- VDA vol.4- VDA vol.\"Robustproduction process\"- VDA vol.\"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.1 什么输入到过程中去？过程输入（input）P6.1.2 在约定的时间，所需数量/生产订单的原材料是否能够被送到指定的仓库/工位？正确的产品（原材料，零部件，组件，„„)必须以约定的质量，以正确的数量，在正确的包装中，随附正确的文件，并且在约定的时间交付给约定的工位。必须在指定的仓储位置/置放位置上，准备好零部件/组件。对上述的过程必须加以管理（看板,JIT，FIFO）。必须考虑到委托的产量/批量，从而确保在各个工位上供应的零部件/原材料能够满足需要，同时还要和上游的过程进行确认。在委托加工完毕后，对于不需要的零部件（多出来的零部件），应统计数量并且归还仓库。对这一过程必须加以规范。——足够的合适的运输工具——定义的仓储位置——尽量小的/不设置中间临时仓库——看板管理——just in time——仓库管理——变更状态——只传递合格的零部件——统计件数/分析评价——信息流，归还不需要的零部件/多出来的零部件——仓库库存——根据客户要求绝对的加工数量——根据生产需求决定最低库存量（价值流分析）标准化生产体系的方法：——标准化的材料库存——标识，标记，文字标记——生产平顺/拉动式生产系统——流水线加工——浪费的种类——过程FMEA——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.1 What goes into the process ? ( Process input）P6.1.2 Are the necessary quantities/production batch sizes of incoming materials available at the right time and in the rightpiace(stores; work-station) ?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- Sufficiently appropriate transportfacilities- Defined storage points- Minimum/no intermediate stores- KANBAN-Just in time- Stores administration- Change status- Only OK items to be forwarded- Quantities to be logged and assessed- Information flow- Return of parts not required(residualquantities)- Stock levels- Production quantities tailored to thecustomer's requirements- Minimum stocks aligned with the productionrequirement(value flow analysis)Standardised productionsystem methods:- Standardised materialstocks-Marking,identification,lettering- Smoothed production/pull-production- Production flow- Types of wastefulness- Process FMEA- VDA vol.\"Maturity levelassurance for new parts\"- VDA vol.\"Robustproduction process\"The right product(incoming material,part,component,„)must beprovided to the agreed quality,in the right quantity and theright packing,with the right documentation,at the agreed timeand at the agreed place.Parts/components must be available atdefined store locations/work-stations.This process must be controlled (KANBAN,Just in time,FIFO).Order quantities/batch sizes must be taken into account inorder to ensure that parts/materials are available to meetdemand at the relevant work-place and must be aligned withupstream processes.The return of unwanted parts(residual quantities)after theorder has been completed must be controlled , including acount of the parts involved.P6：批量生产

最低要求/与评价有关的问题点P6.1 什么输入到过程中去？过程输入（input）P6.1.3 是否按照实际需要对原材料进行了仓储，所使用的运输工具/包装设备是否与原材料的特殊特性相互适应？必须始终贯彻/落实客户定义的包装规范（包括在生产环节中）在生产已经企业内部运输过程中，以及往来于服务提供商的运输过程中，必须通过合适的运量单位，保护零部件避免受到损坏和污染。仓储位置/加工工位/容器必须达到零部件/产品所需的整洁/干净要求。要定义清洁周期，并且加以监控。加工工位/装配流水线上的零部件/材料准备必须利于员工可靠的操作。必须通过合适的方法，监控为特殊材料/零部件的规定的仓储时间以及使用有效期（最长，最短仓储时间，规定的中间临时仓储时间）机器和设备所需的关键生产资料和辅料，如果对产品/产品质量有直接的影响的话，那么，就必须对他们开展相应的监控。对于零部件/原材料/关键的生产资料和辅料，应采取措施，防止他们受到环境/气候的影响。——仓储量——仓储条件——批准的特种和标准运输容器到位——客户定义的包装规范——企业内部的运输容器——防止受损——加工工位上零部件的定位——整洁，清洁，过量装填（仓储位置，容器）——仓储时间的监控——环境影响，空调标准化生产体系的方法：——直观的安全说明——材料库存——5W方法——标识、标记、文字标记——培训——过程FMEA——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.1 Wha goes into the process ? ( Process input）P6.1.3 Are incoming materials stored appropriately and are transport facilities/packing arrangements suitable for the specialcharacteristics of the incoming materials ?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Customer-specific packing regulations must be taken intoaccount/implemented throughout (including in productionprocesses). During manufacture and internal transport andalso when being transported to and from service companies,suitable transport units must be used to protect the productsfrom damage and contamination．Stores areas, work-stations and containers must beappropriate for the tidiness and cleanliness required for theparts/products. Cleaning cycles are defined and monitored.The supply of parts/materials at the work-station/on theassembly line must provide for safe handling.Specified storage times and use-by dates for specialmaterials/parts must be monitored by appropriate methods(max.and min.storage times; specified intermediate storagetimes).Critical operating and auxiliary materials for plant andmachinery with a direct effect on the product/ productquality must be monitored accordingly.Parts, incoming materials,critical operating and auxiliarymaterials must be protected against environmental/climaticinfluences .- Stock levels- Storage conditions- Approved special and standard transportcontainers are available- Customer-specific packing regulations- Internal transport containers- Protection against damage- Positioning of parts at the work-station-Tidiness, cleanliness, no over filling(storage points;containers)- Monitoring of storage times- Environmental/climatic effectsStandardised productionsystem methods:- Visual safetyinstructions- Material stocks-\"5W\"method-Marking,identification,lettering - Set training- Process FMEA- VDA vol.\"Maturity levelassurance for new parts\"- VDA vol. \"Robustproduction process\"P6：批量生产

最低要求/与评价有关的问题点P6.1 什么输入到过程中去？过程输入（input）P6.1.4 针对各种原材料，要求的标识/记录/放行是否到位？对放行的原材料必须加以唯一的标识，并且可以被唯一的识别。在标识上必须能够了解放行状态。必须确定容器/批次/装运设备/零部件上的放行标识。要考虑到客户针对产品放行的特殊要求。必须确保只有放行的材料/加工的零部件被提供给下道工序，并且被使用。必须确保所有的放行都是明白无误的。必须在合理的框架范围内，确保所生产的产品的可追溯性（例如批次使用记录）必须考虑到可追溯性标记方面的客户的要求。同时要来考虑售后市场零件的标识。必须考虑到法律法规要求以及产品责任法。对于在记录和存档当面有特殊要求的特性，必须做好相应记录。 符合顾客规定的标识（符合VDA4902的材料卡），清晰可读（条形码）——客户针对标记和可追溯性的技术规范（法律法规要求，产品责任法）——产品/原材料认可的过程——放行的零部件/材料的标识（粘贴标签，悬挂指示牌，货物随单，„„)——放行记录——可追溯性体系/（——）方案——特别放行文件（数量，持续时间，标记类型，„„)——特殊特性——生产控制计划，质量控制计划——VDA说明书标准化生产体系的方法：——VDA第1卷——VDA第2卷——VDA第4卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.1 Wha goes into the process ? ( Process input）P6.1.4 Are the necessary identifications/records/approvals available and allocated appropriately to the incoming materials ?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Released incoming materials must be clearly identified andrecognizable. The release status must be clear from theidentification．The release identification on bundles,batches,load containersand parts must be specified.Customer-specific regulations for the release of productsmust be taken into account.It must be ensured that only released materials/ parts areforwarded to production/the next process and used.Traceability of releases must be ensured.The traceability of the units produced must be ensured withina reasonable framework（e.g., documentation covering the useof batches).Depending on the product risk,traceability must be guaranteedacross the entire process chain,from sub-supplier to thecustomerCustomer identification and traceability requirements must betaken into account.Special requirements for the identification of spare partsmust be taken into account.Legal requirements and the product liability act must beobserved.Characteristics subject to special documentary and archivingrequirements must be recorded accordingly.- Customer specifications and regulations foridentification and traceability （legalrequirements; product liability act- Process for the released ofproducts/materials - Identification ofreleased parts/materials (adhesive or tie-onlabels,tracking dockets,„)-Records of releases- Traceability system/concept- Documentation of special releases (quantity;duration;type of identification, „）- Special characteristics- Production control plan- VDA data sheetsStandardised productionsystem methods:- VDA vol.1- VDA vol.2- VDA vol.4- VDA vol . \"Maturity levelassurance for new parts \"- VDA vol.\"Robustproduction process\"P6：批量生产

最低要求/与评价有关的问题点P6.1 什么输入到过程中去？过程输入（input）P6.1.5 在量产过程中，是否对产品或者过程变更开展了跟踪和记录？变更流程，也就是说从变更申请一直到变更落实必须被明确的加以描述。对权责关系必须加以规范。必须落实一道旨在规范变更认可的过程。变更必须与客户协商沟通，并且经过批准和认可。必要时，要证明进行了新的PPF。这不仅涉及产品变更，而且也设计过程变更。变更状态记录必须自始至终具备可追溯性。为此，必须补充一套合适的系统，实现对定义的过程流程的控制。上述要求同样适用于供应链。在变更前，必须对变更的影响进行分析，记录并且评价（风向分析，PLP，„„)在批准和落实变更前，必须检验其是否与客户要求保持一致。必须确保在任何时候，选用的始终是正确设计版本的原材料，加工制造的始终是正确的设计版本的成品，并且被交付给客户。对于在记录和存档方面有特殊要求的特性，必须相应做好跟踪和记录。必须确保在加工工位上的文件都是有效的/最新版本的。由组织和客户对变更进行批准（可行性，与部件之间的接口，成本影响，事件影响，„„）——将变更传递给过程开发，生产环节，仓库或者上游供应商——跟踪变更的落实状态（带有状态的一览表）——对变更历史加以记录（零部件履历表）——对设计的文件进行更新（图纸，指导书，„)——更新FMEA(产品和过程）——对包括记录在内的变更进行验证和确认——对变更或者变更了的产品/零部件的使用加以控制——对于可能导致停产的大规模变格格，落实提前蛇根草——变更的循环时间客户要求，„)——检验工具，检具，模具和图纸的变更状态标准化生产体系的方法：——VDA第1卷——VDA第2卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.1 Wha goes into the process ? ( Process input）P6.1.5 Are changes to the product or process in the course of serial production tracked and documented ?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- Change release by the organisation and thecustomer(feasibility;interface to components,effect on costs and timing,„)- Forward changes to process development,production areas, stores or to sub-suppliers- Track the level of implement-action of thechange (overview with status)- Documented change record (part life-history)- Up-date documents involved (drawings;instructions,„)- Up-date the FMEAs(product and process)- Verification and validation of changes,including document-action- Controlled introduction of changes andmodified products/parts- Produce a security stock in advance of majorchanges which require production to stop fortheir implementation- Throughput times for changes (customer'sregulations,„)- Change levels of test/inspectionequipment,gauges,tools and drawingsStandardised productionsystem methods:The progress of a change from the initial change requestthrough to implementation must be clearly described andresponsibilities must be controlled.A process regulating the change release must be implemented.Changes must be agreed,approved and released with thecustomer.If necessary a new PPF(PPAP)must be produced.This refers both to product and process changes.Documentation of change levels must be fully traceablethroughout.This requires the implementation of a suitable system whichcontrols the defined process sequence.This applies equally in the supply chain.The effects of changes must be analysed, documented andassessed before the associated changes are implemented (riskanalysis,production control plan,„).Conformance with the customer's requirements must be checkedbefore the change is released and implemented.It must be ensured that,at all times,the correct design levelof the incoming materials is used and the correct designlevel of the finished product is manufactured and shipped tothe customer.Characeteristics subject to special documentary andarchiving requirements must be tracked anddocumented accordingly.It is ensured that only current/valid documents arepresent at work-stations.- VDA vol.2- VDA vol.1- VDA vol.\"Pobustproduction process\"- VDA vol.\"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.2 所有的生产过程是否受控？工艺流程P6.2.1 在生产计划的基础上，是否在生车和检验文件中完整的给出了所有重要的信息？*在加工工位/检验工位上，生产和检验文件（生产控制计划（PLP），生产计划表，生产注意事项）必须到位。其中必须对检验特性，检验工具，检验方法，检验频度/周期，再评定等加以描述和定义。对于影响到产品特征/质量的过程参数必须给出完整的规定。过程参数和检验特征必须带有公差说明。在过程控制卡上必须确定控制界限。这些控制界限必须可识别，并且可追溯。针对过程要求和检验特性，必须对发现的不符合项以及启动的措施加以记录。在生产计划表/PLP/检验指导书上，必须说明用于关键产品和过程的及其/模具/辅助工具(模具和机器编号）所对应的数据。必须详细说明返工条件，并且在过程中加以保障。（零部件标识，重新检验，......)质量检验方案与客户要求/同客户的约定相一致。——生产控制计划——过程参数（压力，温度，时间，速度，„„)——模具/机器/辅助工具的相关参数（模具和机器编号）——检验要求（特殊特性），属性特征，检验工具，方法，检验频度）——针对夹具/基准点的要求——过程控制卡上的控制界限——机器和过程能力证明——操作说明书，操作指示信息——作业指导书——检验指导书——针对检验和过程处置/整改的记录和证明文件——最新的故障情况的信息——维护保养指导书标准化生产体系的方法：——标准作业指导书，工作站指导书——标准化的加工工位记录——数据记录板——分段检验/分段评审——质量告诫/质量停产/机器停产——质量和生产状态信息——过程保障计划——检验工具监控/测量装置能力调查——装配环节的质量关卡——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.2 Are all production processes controlled ? (process sequence)P6.2.1 Are all the relevant details listed in the production and test/inspection documents, based on the production control plan ? *P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献The production and test/inspection documents (productioncontrol plan,work plan,manufacturing instructions)must beavailable at the work-place/ inspectionstation.Checking/inspectioncharacteristics,facilities,mathods,frequencies(cycles)and re-qualifications must be described and defined in thesedocuments.Process parameters influencing product characteristics and/orquality must be fully stated.Tolerances must be stated for process parameters andchecking/inspection characteristics.The control limits process control charts must bespecified,recognizable and traceable.- Production control plans- Process parameters (pressures, temperatures,times,speeds,„)- Data regarding machines/tools/auxiliaryaids(tool and machine numbers)- Inspection regulations(specialcharacteristics, attributivecharacteristics,inspection equipment,methods,inspection frequencies)Non-compliances and actions taken regarding process- Regulations regarding location/referencerequirements and inspection characteristics must bepointsdocumented.- Control limits in process control chartsData regarding machines/tools/auxiliary aids(tool and machine- Machine and process capability certificationnumbers)for critical products and processes must be stated in- Operating instructions,handing instructions- Work instructionsthe work plan,production control plan/inspection- Checking/inspection instructionsinstructions.- Records and documentation covering checks/Conditions governing rework are specified and secured withininspection and ctions/corrections made in theprocessthe process(parts identification; fresh checks/inspection,„).The quality checking/inspection concept complies with thecustomer's requirements/agreements madewith the customer.standardised productionsystem methods:- standardised work-placedocumentation- metric table- section checks/sectionaudits- quality alarm/qualitystop/machine stop- quality and productionlevel information- process security plan- inspection equipmentmornitoring /measurementdevice capability studies- quality store in theassembly areaP6：批量生产

最低要求/与评价有关的问题点P6.2 所有的生产过程是否受控？工艺流程P6.2.2 对生产工艺流程是否进行了放行，并且对设置数据进行了采集？“批量生产放行”是针对每批生产任务开工时的首次/重新认可。产品和过程都要获得认可，必须由授权的人员根据验收标准签字批准。在批量生产放行的这一刻，之前的批量生产中发现的问题点必须都得到了解决。放行检验必须依据明确的检验指导书，以便能够确保可重复性。如果在取走检验样件后继续生产，那么，在检验样件通过审批前，必须对产品进行隔离。放行过程也要脑阔返工。为了确保生产质量的稳定，在每次生产中断后（例如2班工作制过夜后，更换模具后，更换材料/批次/产品后),必须重新证明过程可靠的生产的前提条件已经达标。在开展整改措施的过程中，也应算作生产中断。重新放行必然总是伴随着产品和过程。一些特殊的过程（粘接，焊接，钎焊，...)应受控，不仅要进行要放心而且有合适的记录。要确定重新放行的责任人。对于生产的重新放行，应做好相关记录。必须定义放行的数量。如果在中断/故障后不能立即启动放行过程，那么，对于在重新放行前生产的零部件，必须确保可以查询。工艺参数设置计划（设置数据，程序等），涉及具体产品的装置计划以及设置辅助工具/基准件必须在加工工位/工作站上就位。作为比较用途的检验和极限样件也应该被提供给相应的 加工工位。对于不符合项以及启动的措施，必须加以记录。——生产放行——变更的产品/过程——设备停机/过程中断，重新批准生产——维修，模具更换——更换材料（例如更换批次)——变更了的生产参数——首件检验，包括记录——最新状态的工艺参数——特殊过程——加工工位上的整洁和清洁——模具和检验工具的包装，批准，变更状态——工艺参数设置计划，设置辅助工具/比对辅助工具——灵活的模具更换装置——机器能力调查标准化生产体系的方法：——检查表——过程描述——资质培训，直至培训矩阵——现场测量——批量生产批准——过程保障计划——VDA第2卷——VDA第16卷——VDA第19卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.2 Are all production processes controlled ? (process sequence)P6.2.2 Are production operations checked / approved and are setting data loggedP6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- Release production- Changed product/process- Check-lists- Shut-down of facilities/break inprocess;repeat release for production- Repair,tool change- On-site measurements- Change of materail(e.g,a different batch)- Changed production parameters- First-off parts checks with documentation- Up-dated parameters- Special processes requiring tidiness andcleanliness at the work-place- Release for fullproduction- vDA vol.2- vDA vol.16- vDA vol.19- Qualification ,Qualifications matrixStandardised productionsystem methods:\"Approval/release for serial production\"is the contract-related initial and repeat release for the start ofproduction.The approal/release is required for product andprocess and must be issued in writing by authorisedpersonnel,based on acceptance criteria.At this point problemareas detected in previous serial production must beeliminated.The Approval/release checks must be carried out toclear checking/inspection instructions to ensurerepeatabilityIf production is to recommence after parts have been takenfor test/inspection,the products must remain quarantineduntil these parts have been approved/released.rework must beincluded in the Approval/release processes.To ensure theconstant quality of parts produced,fresh evidence must beproduced of a secure production process after any break inproduction (e.g,night-time shut-down in the case of a 2-shiftoperation,a change of tool , material,batch or product).- vDA vol.\"Maturty level- Packing level,release level and change levelassurance for new parts\"Corrective action are also regarded as a break inproduction.Arepeat release must always be carried out for thefor tool and inspection equipmentproduct and also for the process.Special process(gluing,welding,soldering,...) are controlled and the require- Setting plans, setting aid's,comparisonaid'sappropriate documentation in addition to therelease.Responsibilities for the repeat release are- Flexible tool change-over devicesspecified. The repeat release for production must bedocumented and the quantity required for release must- limit samplesdefined.- machine capability studies

- Setting plans, setting aid's,comparisonaid's

P6：批量生产

最低要求/与评价有关的问题点If it is possible to carry out the release processimmediately after a break or problem in production,accessmust be assured to all parts produced until the repeatrelease has been carried out.setting plans(settingdata,programmes,ect),product-specific setting-up plans andsetting aids/reference part must be available at the work-place/at the station.For comparison purposes,inspection andlimit samples must be available at the relevant work-place.Non-compliances and actions taken are documented.- Flexible tool change-over devices

- limit samples根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- machine capability studiesP6：批量生产

最低要求/与评价有关的问题点P6.2 所有的生产过程是否受控？工艺流程P6.2.3 使用的生产设备是否可以满足客户对具体产品提出的要求？*必须证明通过现有的生产设备，可以根据客户要求落实过程，并且作为成果的产品满足客户的技术规范要求。生产装置，及其，设备必须有能力满足具体特性的公差方面的要求。对于重要的产品/过程特征，必须获得过程能力，并且有连续的证明。对于短期过程能力（机器能力调查（MFU）以及临时的过程能力，Cmk/PpK必须达到≥1.67.而对于长期过程能力Cpk，则至少要达到≥1.33.针对特殊特性的能力证明，需要考虑到客户的规定/要求。对于不能证明能力的特殊特性，必须开展100%的全检。应视产品风险的情况，定义并且落实针对生产的清洁度要求。在考虑到报废率和返工率的同时，要提供足够的产能。 过程影响参数的控制开关必须确保不被无权限的人操作——针对特殊特性/关键过程阐述的及其/过程能力证明——重要参数的强制控制/调节——石川因果分析——在偏离极限要求/参数情况下的警告（例如指示灯，喇叭，切断电源）——给料和取料工装——防错解决方案——检验过程的能力——测量工具的能力——测量记录——检验结果（例如测量记录）——产品审核的结果——备用模具——夹具，夹紧装置等的可维修性——模具/设备/机器的维护保养状态（包括计划内的维护保养）——应急计划标准化生产体系的方法：——故障的预防——故障避免——SPC（统计过程控制）——一旦偏离设定要求则机器停机MSA,MFU 5W方法 8W方法 鱼骨图 石川因果分析 柏拉图 SPCsix sigma 防错——VDA第5卷——VDA第6卷，第7部分——VDA第19卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.2 Are all production processes controlled ? (process sequence)P6.2.3 Can the customer's specific product requirements be satisfied with the production facilities used ? *P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Standardised productionsystem methods:- Failure prevention- Failure avoidance- SPC- Machine stop if specifiedrequirements are notachievedMSA,manufacturingcapability study\"5W\" method 8D methodIshikawa fish-bone diagramPareto analysisSPCSix SigmaPoka Yoke- VDA vol.5- VDA vol.6 Part 7- VDA vol.19- VDA vol.\"Robustproduction process\"- VDA vol.\"Maturity levelassurance for new parts\"It must be shown that the processes are implemented to thecustomer's requirements with the existing productionfacilities and that the resulting products comply with thecustomer's specifications. The production facilities,machinesand equipment must be able to maintain the specifiedtolerances for the relevant characteristics.Process capability must be determined for significantproduct/process characteristics and continually demonstrated.For short-term process capability（machine capabilitystudies) and provisional process capability, a figure ofCmk/PpK>=1.67 must be achieved. For long-term processcapability (Opk) the minimum requirement is Cpk>=1.33.Notemust be taken of customers' regulations, requirements forproof of capability of significant characteristics.In the case of significant characteristics where nocapability level can be demonstrated,100% inspection isrequired.Cleanliness requirements for production are defined andimplemented by reference to the product risk.There is sufficient production capacity, taking into accountlevels of scrap and rework.- Evidence of machine/process capability forspecial characteristics/process-determiningparameters- Compulsory control of important parameters- Ishikawa cause ＆ effect analysis- Warning of deviations from limitrequirements/parameters（e.g., a lamp, horn or automatic shut-down)- Feed and removal systems- Poka Yoke solutions- Inspection process capability- Measurement equipment capability- Measurement reports- Inspection reports（e.g., measurementreports）- Results of product audits- Replacement tools- Reproducibility of fixtures and fittings,„- Maintence/overhaul level oftools/plan/machines (including plannedmaintenance)- Planning for emergenciesP6：批量生产

最低要求/与评价有关的问题点P6.2 所有的生产过程是否受控？工艺流程P6.2.4 在生产环节是否对特殊特性进行了控制管理？*在生产控制计划中标记了特殊的产品特性以及过程参数，并且开展了系统的监控（SPC)。定义了控制界限。一旦发射管偏差，就可以有效地采取应对措施。对监控和整改措施进行了记录。对于影响到产品特性的不符合项，必须由客户加以批准。生产过程受控且具备能力。确定了针对特殊特性的质量记录（存档时间，存档方式），并且与客户进行了协商沟通。对于有特殊存档义务的特性，需要考虑到客户的具体要求。D/TLD-零件的技术资料是最新有效状态，有D/TLD-零件标识并且对D/TLD-特性作了专门的标记。（说明* 如果供应商在文件和记录上使用另外一种标识，那么供应商有义务为上述标识（例如带有全部客户的标识和内部标识的矩阵表）提供一份相互关系的说明，作为受控文件。）完整地按照要求条例（审核计划；对D/TLD零件按照 Formel Q 质量能力或具有可比性的要求条例；对D/TLD零件至少存档15 年）制定并跟踪改进计划考虑所涉及到的分供方符合法规的零件、总成等的书面确认完整且最新的 IMDS 数据大众汽车标准，特别是大众汽车 91101 标准，材料清单见 IMDS（www.mdsystems.com）“向大众汽车集团提供的有存档责任的零件”的供货列表供应商需自行实施一年至少一次的D/TLD自审。自审距今不得超过 12个月。最近一次D/TLD自审的日期录入在BeOn中。大众汽车集团的技术规范、样件检验资料产品标识符合国内和国际的统一规定（如CCC，ECE，DOT...）——产品FMEA/过程FMEA——生产控制计划——质量记录，统计分析——SPC分析，质量控制卡——能力证明（cpk、cmk、MFU，„)——检验过程适用性证明——产品审核的结果——不受技工影响（防错）标准化生产体系的方法：——报废/切屑分离——标准化的装置——过程保障计划——VDA第1卷——VDA第6卷，第5部分，产品审核——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.2 Are all production processes controlled ? (process sequence)P6.2.4 Are significant characteristics controlled in production ? * Significant product characteristics and process parametersare identified in the production control plan and aremonitored systematically (SPC).Control limits are defined and effective Contro1 action istaken in the event of deviations.Records are maintained of non-compliances and corrective- Product FMEA/Process FMEAactions. Non-compliances affecting the characteristics of the- Production control planproduct must be approved by the customer.- Quality records, statistical assessments- SPC assessments; quality Contro1 chartsProduction processes are controlled and process-capable.- Proof of capability (Cpk, Cmk, productionQuality records are specified for significant characteristicscapability checks,„)(type and duration of archiving) and are agreed with the- Proof of suitability of inspection processescustomer.- Test/inspection resultsIn the case of characteristics subject to special documentary- Results of product auditsand archiving requirements, customer-specific requirements- Independent of operators (Poka Yoke)must be observed.Standardised productionsystem methods :- Scrap/separation of waste- Standardised equipment- Process security plan- VDA vol. 1- VDA vol. 6 Part 5,Product audit- VDA vol. \"RObustproduction process \"- VDA vol. \"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.2 所有的生产过程是否受控？工艺流程P6.2.5 对于报废零部件、返工零部件以及设置用零部件，是否单独放置并且相应加以了标记？没有批准的零部件，有缺陷的零部件或者带有缺陷特征的零部件必须被隔离并且加以记录，或者以可靠的工艺，将其从生产流程中剔除。对于存放报废零部件和返工零部件的容器，必须进行适当的标记。隔离仓库和隔离区域必须能够被清楚的识别（必须杜绝未经允许的进入）。对于设置用零部件/基准键和模具的仓储或者保管，必须加以证明并且可以被识别。——报废零部件，返工零部件和设置用零部件的标记——用于存放报废零部件，返工零部件和设置用零部件的容器的标记——在生产环节定义的挑选/返工工作站——隔离仓库，隔离区域——企业内部剩余零部件的标记，包括仓储——返工和报废记录（根据特征归类）标准化生产体系的方法：——报废/切屑分离——标准化的装置——过程保障计划——VDA第4卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.2 Are all production processes controlled ? (process sequence)P6.2.5 Are scrap,rework and setting parts kept separate and identified ? P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Standardised productionsystem methods:- Identification of scrap, rework and setting- Separation of scrap andpartswaste- Identification of containers for scrap,- Standardised equipmentrework and setting parts- Process security plan- Defined scrap/rework stations in production- Quarantine storeS & areas- VDA vol.4 。- Identification of Internal residual- VDA vol.\"Robustquantities, including Storageproduction proces\"- Records of rework and scrap- VDA vol. \"Maturity level (sorted by characteristic)assurance for new parts\"Non-released parts, defective parts and/or parts withdefective characteristics must be separated and documented.They must be securely removed from production operations.Containers for scrap and rework must be appropriatelyidentified.Quarantine stores and quarantine areas must be clearlyrecognizable (unauthorized access must be prevented).The storage and retention of setting parts,reference partsand tools must be displayed and identifiable.P6：批量生产

最低要求/与评价有关的问题点P6.2 所有的生产过程是否受控？工艺流程P6.2.6 是否采取措施，防止在材料/零部件流转的过程中，发生混合/搞错的情况通过合适/理想的材料和零部件流转，必须确保不会发生类似的零部件混合或者搞错的想哭，必要时，应采取防错措施。对于错误的装配，必须能够立即被识别，并且不得在价值创造过程中进一步流转。必须落实合适的检验和措施，确保错误装配的零部件被尽可能早的发现并剔除。相关的事项和措施必须包含在过程FMEA中并加以考察。必要情况下，还应包含在产品FMEA中并加以考察。针对剩余零部件，隔离的零部件（例如由于设备故障而被从设备中取出），产品审核后被重新投入使用的零部件，检验件等的重新投入使用，必须对相关的过程进行明确的规范。对容器/零部件必须进行合适、有针对性的且可靠的标识。加工状态以及检验状态必须清晰明了。针对不同的零部件，必须留意材料的失效日期和最长仓储时间。对于企业内部剩余的零部件，必须清点数量，相应加以标记且保管好。符合顾客规定的标识（符合VDA 4902 的材料卡），清晰可读（条形码）——产品FMEA/过程FMEA——防错措施——生产设备上的询问和检验——加工，检验和使用状态标记——批次标记，批次装配或者批次生产的可追溯性——不同材料的失效日期——清理无效的标记——带有零部件/生产原始数据的加工作业文件——设计状态，原材料和成品——材料流转分析（价值流）标准化生产体系的方法：——标识，标记，文字标记——过程保障计划——先进先出根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献——VDA第4卷——VDA文献：新开发零部件成熟度保障——VDA文献：稳定的生产过程P6.2 Are all production processes controlled ? (process sequence)P6.2.6 Is the flow of materials and parts secured against mixing/wrong items ?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献An appropriate and optimum flow of parts and materials mustensure that mixing/confusion between similar items cannotoccur. Poka Yoke or other methods may be used for this. Theuse or fitment of an incorrect part or material must beimmediately detectable and must not proceed further in thevalue creation process. Suitable checks/actions must becarried out to guarantee early detection and filtering out ofitems wrongly installed items. Associated subjects andactions must be included and examined in the Process FMEAand, if appropriate, in the Product FMEA.- ProduCt/PrOCeSS FMEA- Poka Yoke actions- Interrogation and checks in Productionequipment - parts identification- identification Of work, inspection and usagestatus- BatCh identification, traceability Of use orThere must be a clearly controlled process for handlingProduction Of batchesresidual quantities, parts which have been separated out (for- use-by dates for various materialsexample, stacked up because of a machine problem), re-used- RemOVe inValid identifiCationSparts from product audits , checking parts, etc.- work papers with master data forContainers and parts must be adequately, appropriately andparts/production.securely identified.- Design level Of incoming materials andThe process and/or inspection status must be clearly visible.finished productsThe use-by date and longest storage time for materials must- Material flow analyses (value flows)be observed.Internal residual quantities must be logged byquantity and suitably identified and stored.Standardised productionsystem methods :- Marking, ldentification,lettering- Process security plan- First In First Out ( FIFO)- VDA vol. 4- VDA vol. \"Robustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.3 哪些岗位为过程提供支持？人力资源P6.3.1 在监控产品/过程质量方面，是否将相关的权责和权限委托给了员工？针对员工在各自的职责范围内都需履行哪些责任，任务，以及拥有哪些权限，对此，徐加以描述。另外，还要说明由谁负责过程批准以及首件检验，或者谁有权利下达过程批准。必须对车间技工的自检加以描述：什么时间，多少，多频繁，用什么，在哪里，记录。谁负责管理质量控制卡以及在出现不符合项的时候，谁有哪些权限（隔离权限，生产线停工，„),对此必须加以描述。必须通过合适的措施，定期推动并且保持员工的质量意识。在产品培训过程中，针对误操作可能引起的后果，对所有员工都进行了培训教育（产品的任务/功能是什么，如果被错误的装配等，导致产品功能不能被保证的话，会发生什么）。必须落实一个过程，考察员工对其所负责任务的意义以及重要性有多大程度的认知。应向员工定期告知在客户那里达到的最新的质量状态。员工参与到不断改进过程当中。针对递交的改进建议，进行了反馈/回复。——岗位描述，任务描述——员工参与改进计划——车间技工自检——过程放行（设置批准/首件检验/末件检验）——过程调节（对控制卡的解读）——隔离权限——整洁和清洁——开展或者安排维修和维护保养——零部件提供/仓储——开展/安排检验/测量工具的设置和调整——产品培训——质量信息（设定参数值/实际参数值）——零缺陷计划——改进建议标准化生产体系的方法：——岗位描述——团队任务——团队发言人——现场测量——员工反馈——员工问卷调查——对员工的承认——评价体系——团队发展活动——出勤率改进计划——团队会议——数据看板——持续改进研讨会——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.3 What functions support the process ? (personnel resources)P6.3.1 Are operators given responsibility and authority to monitor the quality of product and process ?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献A description must be provided of what responsibilities,tasks and authority the operators have in their individualareas of operation: who is responsible for process releasesand checks on first-off parts and who can distribute these.Checks carried out by the operators themselves must bedescribed: when, how many, how often, with what, where,documentation.A description must be provided of who maintains the qualitycontrol charts and who has what authority in the event ofnon-compliances (authority to quarantine parts, stop theline, etc „).Standardised productionsystem methods:- Job descriptions and task descriptions- Job descriptions- Participation in improvement programmes- Group tasks- Operator self-checks- Group work spokesperson- Process release (setter release/checks On- On-site measurementsfirst-off and last-off parts)- Operator feedback- Process control (interpretation of control- Operator questioningcharts)- Recognition of operatorsThe quality-consciousness of operators must be encouraged and- Authority to quarantine products- Assessment systemmaintained regularly by suitable means.- Cleanliness & tidiness- Team developmentAll operators are trained in the consequences of carrying out- Carry out or authorize repairs & mainfenanceactivitieswork wrongly, as parts of product training (what- Provide/store parts- Absenteeism improvementtasks/functions does the product perform and what happens if- Carry out/authorize setting up and alignmentprogramme - Groupthese cannot be guaranteed because of incorrect assembly,of inspection and measurement equipmentdiscussionsetc.).- Product training- Group boardsA process must be implemented to determine to what extent- Quality information (specified and actual- Metrics boardspersonnel are aware of the significance and importance offigures)- Continuous improvementtheir tasks.- Zero-defect programmesworkshopEmployees regularly receive information on current- Improvement proposals- VDA vol. \"Robustquality levels achieved by the customers.production process\"Operators are engaged in the continuous improvement process.Feedback 5 provided on suggestions for improvementsP6：批量生产

最低要求/与评价有关的问题点P6.3 哪些岗位为过程提供支持？人力资源P6.3.2 员工是否适合完成委托的任务，其资质是否始终保持？*对于每一个加工工位，必须编制一份要求在内的岗位描述。针对每名员工，应根据其负责的任务，针对性的确定培训需求，并且编制相应的员工 发展规划。谁接受过怎样的培训，有能力胜任怎样的任务和工作，必须作好记录。在人员使用规划中，必须将上述的记录考虑在内。在人员使用规划中，必须将上述的记录考虑在内。员工应该过程实践中培训，从而了解可能发生的生产缺陷情况。针对不正确操作可能引起的后果，对所有员工都进行了培训（例如产品培训，如果产品被错误的装配，会发生什么，检验工具的使用，„).应定期开展劳动安全培训，以及环境方面的培训。对于“需要特殊验证的零部件/产品”的使用和操作，必须为员工提供相应的培训。对于所开展的培训，指导/资质培训证明，必须做好记录。针对具体的工作所具备的特殊能力证明，必须提供到位（叉车驾驶员执照，焊工证书，焊接执照，视力测试，听力测试等）。针对新员工，备选以及借调人员的入职培训，必须编制入职培训计划。对入职培训阶段必须加以证明。一旦产品/过程发生变更，必须开展相应的培训/指导，并且做好记录。——指导/培训/资质培训证明——对产品以及发生故障的认知——针对劳动安全/环境的培训——针对“需要特殊验证的零部件/产品”的操作培训——能力证明（焊工证书，视力测试，叉车驾驶员执照）——过程和工艺技术发生变更的培训规划——产品培训——激励——产品责任培训——产品信息（设定参数值/实际参考值）——零缺陷计划——改进建议——资源的特殊行动（培训，质量小组）——病假率低——为质量改进做出的贡献——自评——信息流，组织方面的落实——研讨会标准化生产体系的方法：——资质培训——员工的入职培训——员工的挑选过程——资质表——学习岛——持续改进工作室——小组发言人——员工反馈——员工问卷调查——对员工的承认——评价体系——团队发展活动——出勤率改进计划——团队会议——团队看板——数据看板——持续改进研讨会——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.3 What functions support the process ? (personnel resources)P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.3.2 Are the operators able to carry out their allotted tasks and are their qualifications kept up-to-date ？*There must be a job description for each work-station,including a requirements profile.Training needs must be determined individually for eachoperator based on the task and an appropriate personneldevelopment plan drawn up.A record must be kept of who isqualified for what tasks and activties.This documentation must be taken into account when planningthe use of personnel.Employees are trained in the processes and know of productionerrors which can potentially occur.All employees are trained in the consequences of carrying outwork incorrectly (e.g., product training, what happens if theproduct is wrongly assembled; using checking/inspectionequipment,„). Training in health & safety at work and work-related environment aspects is provided regularly.Instructionmust be given to employees regarding the handling and dealingwith \"components/products requiring special documentaryevidence\"Training, instructions and qualification evidence must bedocumented .- Induction，training，qualificationcertification - Knowledge of the product anddefects which can occur- Training in health & safety at work andenvironment aspects- Training in the handling and dealing with\"components/products requiring specialdocumentary evidence\"- Certificates of suitability - e.g., welder'scertificate, eye test, driving licence forfork-lifts)- Training planning to cover changes inprocess and technologies- Product training-motivation- Product liability training- Quality information (specified and actualresults)- Zero-defect programmes- Improvement proposals- Voluntary special actions (training; qualitycircles)- Low sickness rates- Contribution to qualityimprovements- Self-assessment- Information flow; organisationalimplementation- WorkshopsStandardised productionsystem methods:- Qualification- Induction training foremployees - Selectionprocess for employees- Qualifications matrix- Learning groups- Continuous improve-mentworkshops- Group spokesperson- Employee feedback- Employee questioning- Recognition of employees- Assessment system- Team developmentactivities- Absenteeism improvementprogramme- Group discussions- Group boards- Metrics boards- VDA vol.\"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点circles)- Group discussions- Low sickness rates- Group boards- Contribution to quality- Metrics boardsimprovements

- Self-assessment- VDA vol.\"Maturity level- Information flow; organisationalassurance for new parts\"根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献implementation- WorkshopsP6：批量生产

最低要求/与评价有关的问题点P6.3 哪些岗位为过程提供支持？人力资源P6.3.3 是否编制了员工上岗计划？对于员工上岗计划，需要考虑到员工的资质（资质表）。缺勤率特征参数（病假/休假/培训）应被纳入员工上岗计划。对于顶岗人员和/或借调人员，必须确保他们具备必要的资质。针对代位规则，应加以记录，代位规则源于各个生产环节的资质表。——班次计划（针对具体的合同）——资质证明（资质表）——信息流，组织方面的落实——记录的代位规则标准化生产体系的方法：——团队发言人——团队看板——轮班——资质表根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.3 What functions support the process ? (personnel resources) P6.3.3 Is there a personnel employment plan ? P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献When planning the employment of personnel the qualificationsof the employees must be taken into account (qualificationsmatrix). Absentee levels (sickness, holidays, training) areincluded in the employment planning.In the case of replacement personnel and personneltransferred on loan, it is important to ensure that they havethe necessary qualifications.Rules regarding deputies are documented and are derived fromthe qualifications matrix for the relevant productionoperations.- Shift plan (based on orders)- Qualification certification (Qualificationsmatrix)- Information flow; organisationalimplementation - Documented rules regardingdeputiesStandardised productionsystem methods:- Group spokesperson- Group boards- Rotation- Qualifications matrixP6：批量生产

最低要求/与评价有关的问题点P6.4 通过哪些资源落实了过程（物质资源）P6.4.1 生产设备/工具的维护保养是否监控？对于保障关键过程得以顺畅开展所需的设备，装置，机器和模具，应加以考察，并且为他们确定相依的预防性维修保养周期。必要落实 的维护保养措施所需的资源要到位。针对必要的维护保养措施，开展了系统的规划并且加以落实。针对机器，设备和模具，开展了预防性维护保养，并且加以了记录和控制（维护保养体系）。生产装置零备件的到位情况，尤其是关键过程和反应路径的过程的零备件的到位情况要加以确保。全面设备维护保养的具体事项中也包括清洁的工作环境以及清洁的加工工位。有效的落实了一个过程，负责对停产时间，及其负荷以及模具寿命开展分析及优化。要对模具实施一套模具管理系统。模具管理系统具体涉及以下的一些事项：——使用状态标记（合格/不合格/正在维修）——模具跟踪卡，其中包括在模具上开展的各项变更——模具寿命——防止模具受损——模具的所有权关系——计划的/定期的维护保养作业——关键过程生产装置的零备件到位情况——遵守规定的维护保养周期——计划的开销与实际开销相互一致——对开展的维护保养作业加以记录——所安排的员工的资质——工作证明的存档——对于计划的维护保养周期，定期开展可行性检验——零备件的安排，零备件的到位情况——针对维护保养作业，委托外部服务提供商——所属技术文献资料的到位情况/应用——负责维护保养作业的部门的装备————针对磨损严重的模具单元制定的预防性模具更换计划——维护保养作业质量——维护保养目标的采集，评价以及发展——货架管理装置/用于运输和仓储的生产资料标准化生产体系的方法：——检查表和检查——资质培训——资质表——全面设备维护保养（TPM）——VDA第4卷——VDA文献：稳定的生产过程——VDA第19卷根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.4 What facilities are used to achieve the process?(material resources)P6.4.1 Are the maintenance and overhaul of production facilities/tool controlled?Plant,equipment,machines and tools required for the problem-#VALUE!free operation of key processes are identified andappropriate preventive maintenance intervals are allocated tothem.

Resources to carry out essential maintenance work are

Standardised productionsystem methods:- Check-list & checks- Qualification

P6：批量生产

free operation of key processes are identified andsystem methods:最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献appropriate preventive maintenance intervals are allocated tothem.- Check-list & checksResources to carry out essential maintenance work are- Qualificationavailable.- Qualification matrixEssential maintence work is systematically planned and- Overall plant andcarried out.equipment support(GAB,TPM)Preventive maintenance of machines,plant and tools is carriedout,documented and controlled(maintenance systems)- VDA vol.4Availability is assured for spares for production- VDA vol.\"Robustfacilities,particularly for key processes reflecting theProduction process\"critical path.- VDA vol.19clean working surroundings and work-places are intergral toan overall care for the facilities(GAB)A process has been effectively implemented to analyes andoptimize down-times,machine loadings and the life of tools.P6：批量生产

最低要求/与评价有关的问题点P6.4 通过哪些资源落实了过程（物质资源）P6.4.2 通过使用的测量和检验装置，是否能够有效地监控质量要求？选用的检验和测量工具适用于生产中的实际用途和操作，并且也被收录生产计划控制计划。要避免发生系统性的或者偶然的测量错误。对员工进行了测量工具使用方面的培训（独具测量错误）。针对所使用的测量工具/测量系统，开展了检验工具能力考查。所选用的检验和测量工具的测量精度能够满足实际应用以及待检特征的测量精度要求。能够提供检验工具的校准证明（检验标牌）。设计并且落实了一个定期监控测量和检验工具的过程（定义了收/送义务）。同时，还应考虑到集成在过程中的、对产品特性有影响的测量装置的校准。落实了一套针对测量和检验工具的标识系统。检验和测量工具的管理是通过上述的标识系统开展的。对于音箱倒测量精度或者测量结果的测量和检验装置的配件，应采取同样方式加以监控。检验过程的适用性 – 考虑检验过程中测量的不确定性（VW 10119）VDA第5卷——生产控制计划——可靠性、功能和耐腐蚀性检验,„——测量精度/检验工具能力——检验过程能力证明——检验工具校准证明——和顾客的检验工具/测量方法加以对比标准化生产体系的方法：——SPC——检验工具监控/检验工具能力/测量装置能力考查(mfu）——VDA第5卷 /MSA（测量系统分析）——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P 6.4 What facilities are used to achieve the process ? (material resources)P 6.4.2 Can the quality requirements be monitored effectively with the test, inspection and measurement facilities employed ? *P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献The test, inspection and measurement facilities employed aresuitable for the purpose and for handling in production. Theyare included in the production control plan.Systematic and random causes of measurement errors areeliminated. Employees are trained in the use of measurementequipment (exclusion of measurement errors).Capability studies are carried out on the measurement devicesand measurement systems employed. The accuracy of thisequipment is appropriate for the purpose and for thecharacteristics to be checkd.Certification is available covering the calibration of theinspection equipment (inspection plates).A process for the periodic monitoring of measurement andinspection equipment is installed and implemented（responsibility for collection and return is defined). Thisprocessalso takes into account the calibration of process-integratedmeasurement technology with an influence on the productcharacteristics.There is an identification system for measurement andinspection equipment.Administration of this equipment isbased on the identification．Measurement and inspection equipment accessorieshaving an influence on measurement accuracy and themeasurement result are monitored in the same way.Standarised productionsystem methods:- Production control plan- Statistical process- Checks to demonstrate reliability, functioncontrol (SPC) - Monitoringand corrosion resistanceof inspection equipment and- Measurement accuracy/capability ofits capability/ capabilityinspection equipmentstudies of measurement- Proof of the capability of inspectiondevicesprocesses - Data logging and suitability ofdata for assessment- VDA vol.5 / MSA-Evidence of the calibration of- VDA vol.\"Robustinspection equipmentproduction process\"- Alignment of inspection equipment and- VDA vol.\"Maturity levelmeasurement processes with the customerassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.4 通过哪些资源落实了过程（物质资源）P6.4.3 加工工位以及检验工位是否满足具体的要求？不仅是加工工位条件，而且环境条件（包括返工的）也都符合工作内——符合人机工程学的工位设计容和产品的要求，从而可以预防或者避免污染，损伤以及搞错/误解。——照明——整洁和清洁度除此之外，还格局具体的工作任务，在人机工程学的基础上对加工工——空调位设计进行调整。——净室/清洁度检验室——工位组织安排——环境/加工工位上的零部件拿放——劳动安全（德国事故预防和保险方面的法律基础）——加工工位上零部件的存储——生产系统标准化生产体系的方法：—劳动安全和环境意识—标准化的材料库存—可视化管理—7种浪费—5个为什么—VDA第4卷—VDA第19卷—VDA文献：稳定的生产过程—VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P 6.4 What facilities are used to achieve the process ? (material resources)P6.4.3 Are the work-stations and test/inspection areas suitable for requirements ? P6：批量生产

最低要求/与评价有关的问题点Conditions for the work-places and their surroundings (inc.rework areas) are appropriate for the products and the workcarried out, in order to prevent/eliminate contamination,damage, mixing-up of parts and misinterpretations.In addition, the work-place layout is adapted ergonomicallyto the work to be carried out.根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Standardised productionsystem methods:- Health & safety at workand environmental awareness- Standardised materialstocks- Visual management 5A- 7 ways of wasting- 5 \"why\"- VDA vol. 4- VDA vol. 19- VDA vol. \"Robustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"- Ergonomic work-place layout- Lighting- CleanlineSS and tidiness- Air conditioning- Clean rOOmS- work-place organisation- Surroundings/handling parts at the work-place- Health & safety at work (nationallegislation)- Storage Of parts at the work-place- Production systemP6：批量生产

最低要求/与评价有关的问题点P6.4 通过哪些资源落实了过程（物质资源）P6.4.4 是否根据要求，正确的存放工具，装置和检验工具？即使是不适用的和/或没有批准的模具，装置和检验工具，都必须正确——不会导致损伤的仓储的加以存放和管理。所有的模具，装置和检验工具都必须标记其当前——整洁和清洁状态以及变更状态（批准，检修，需要检修，隔离）——定义的仓储地点——受控的发放必须保证在仓储过程中不会受损，并且落实措施，防止环境因素的影——环境因素的影响响。最后，还需要保证整洁和清洁。——状态标记发放和使用都应加以规范/规定，并且相应做好记录。——客户财产标记，提供的产品/模具/检验工具——无误的认可和变更状态——货架操作装置/用于运输和仓储的生产资料标准化生产体系的方法：——标准化的装置——VDA第4卷——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P 6.4 What facilities are used to achieve the process ? (material resources)P6.4.4 Are the tools,equipment and test/inspection facilities stored correctly?P6：批量生产

最低要求/与评价有关的问题点Even tools,equipment and test/inspection devices not in useand/or not yet released must be stored and managed in anappropriate mannerAll tools,equipment and test/inspection devices areidentified with their current status and changelevel(released;under maintenance;maintenancerequired;quarantined).根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Standardised productionsystem methods:- Standardised equipment- VDA vol. \"RObustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"- Stored free from damage- cleanliness and tidiness- Defined Storage location- Issues are administered- Environmental influences- Status identification- identification showing Customer'sproducts/tools/devices provided on loanStorage is provided where the equipment is protected against- Defined release Status and change leveldamage and environmental effects,and cleanliness and tidiness- Machinery to place items in or remove themare ensured.from racking (for transport and storage,...)The issue and use of this equipment is controlled , specifiedand documented.P6：批量生产

最低要求/与评价有关的问题点P6.5 如何有效落实过程（效果、效率、避免浪费）P6.5.1 针对产品和过程是否制定了目标要求？定义了过程和产品特征参数，并且加以了收集，以便对企业运营过程进行调节和监控。定期开展设定参数/实际参数比较。商定了可以实现的目标要求，同时保证了目标要求的更新状态。为具体的过程确定了目标，并且开展了监控以及联络沟通（生产的产量，质量数据，包括故障率，评审结果，单件生产时间，缺陷成本，过程特征参数（cpk)).对不符合项加以分析，并且采取了合适的措施，从而实现了产品和过程改。确定并且落实了要求的特殊措施。持续的从已有的质量、成本、服务的知识中获得改进的潜力。通过定期的管理复查，确保了对数据的监控，并通报了相关的决策部门。——人员的出勤和缺勤——设备和机器的利用率——量产条件下，量产节拍下的产量——计划/核算出的报废率——产量——每时间单位加工的零部件数量——返工，报废——线性过程——质量数据（例如缺陷率，审核结果）——单件生产时间——不符合性（缺陷成本）——过程数据（过程能力）——成本优化——确定数据的判断依据——减少浪费（例如报废和返工）——能源和过程辅料——过程可靠性的改进（例如过程流程分析）——装卡时间优化，提高设备的利用率——缩短单件生产时间——减少仓库库存标准化生产体系的方法：——目标约定——数据看板——质量协议（部分包括事态升级级别）——KVP——快速换装——消除浪费——六西格玛——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P 6.5 How effectively is the process carried out ?(effectiveness,efficiency,elimination of waste)P6.5.1 Are targer requiements set for product and process?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- Presence & absence of personnel- Availability of plan and machines- Peak production figures under fullproduction conditions and cycle times- Scrap levels within the planned/estimatedframework.- Quantities produced- Number of parts produced per time unit- Rework;scrap- Run-outs- Quality metrics(e.g.,failure rates,auditresults)- Throughfiow times- Non-conformances(failure costs)- Process metrics(process capability).- Cost improvements- Reduction of waste(e.g.,scrap andrework,energy and process materials)- Improved process security(e.g.,Standardised productionsystem methods:- Target agreements- metrics agreements(somewith escalation stages)- continuous improvementprocess- Repaid tool changes- Elimination of waste-Six sigma- VDA vol. \"RObustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"Process and product metrics are defined and logged in orderto control and monitor the organisation's processes.A regular comparison is made between specified and actualresults.Target requirements are agreed and achievable;they areguaranteed to be up-to-date.Process-specific targets are laid down,monitored andcommunicated(quantities produce;quality metrics such asfailuer rates, audit results,through-times and processeffectiveness figures(CPK)).Non-conformances are analysed and subjected to suitableaction leading to improvement to the product and process.Essential special action must be specified and implemented asnecessary.The potential for improvement must be determined continuouslyfrom previous experience regarding quality,costs and service.Monitoring the metrics is ensured through regular managementreviews reported in associated committees.P6：批量生产

最低要求/与评价有关的问题点P6.5 如何有效落实过程（效果、效率、避免浪费）P6.5.2 对收集的质量和过程数据是否可以开展评价？必须完整的提供质量和过程数据，从而证明满足了要求，并且达到了目标。必须确保可评估性。对特殊的事件必须加以记录（日志）。对于事件以及问题点，应通报负责改进处理和落实的相关部门。使用了质量控制卡/控制卡/监控卡，并且根据要求进行了处理。过程数据/过程参数(SPC）受到监控，并且勇于过程的调节。发生故障或者偏离时，能自动进行处理，或者发出相应的故障报警。针对过程故障，编制了必要的措施（行动计划），并且由相关负责的员工负责启动，同时加以记录。对于认可的过程，出现影响到产品特性的偏差，要得到客户的批准。要定期考察过程能力。对缺陷类型/缺陷频度进行了采集，评价，并且在此基础上制定了措施。对采取的措施的有效性应加以验证。导致过程或者产品变更的故障，要和相对应的措施一起，被记录到相应的FMEA中。缺陷成本要根据缺陷原因进行分类（报废数量，返工数量和结果。要落实对应措施。可测量特性的过程能力检验（VW 10131）——原始数据卡——故障收集卡——控制卡——数据采集——特殊特性——过程参数的记录装置（温度，时间，压力，„)——生产数据采集（例如设备停机，断电，程序故障报警）——参数变化——过程能力——缺陷类型/缺陷频度——缺陷成本（不符合）——过程参数——报废/返工——隔离通知/分拣行动——节拍，单件生产时间——可靠性/失效表现——SPC——柏拉图分析——因果图——FMEA标准化生产体系的方法：——过程描述——标准化的工位文件——现场测量——SPC——生产环节的质量控制卡——原因分析——问题解决过程——PDCA——5W方法——8D方法——VDA第6卷，第1部分——VDA第3.1,3.2卷——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.5 How effectively is the process carried out ?(effectiveness,efficiency,elimination of waste)P6.5.2 Are the quality and process data logged in such a way that they can be assessed?P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- Original data charts- Cumulative reject charts- Control charts- data logging- Significant characteristics- Writing device for processparameters(temperature,time,pressure,...)- Production data logging (e.g,plant down-times,power failures,programme error messages)- parameter changes- process capability data- Failure types & frequencies- Failure costs(non-conformance)- process parameters- Scrap / rework- Quarantine announcements/sorting actions- Cycle times;throughflow times- Reliablity / failure patterns- SPC- Pareto analyses- Cause & effect diagams- FMEAStandardised productionsystem methods:- Process description- Standardised work-placedocumentation- On-site measurements- SCP(statistical processcontrol)- Quality control circlesin production- Analysis of causes- Problem-solving processes- PDCA- 5W- 8D- VDA vol.6,part 1- VDA vol.3.1;3.2- VDA vol. \"RObustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"Full quality data and process data must be available todemonstrate compliance with requirement and targets,The datamust be capable of assessment.Special events must belogged(in a log book).Events and problem must be allocated tothe areas responsible,where the associated improvements aregenerated and implemented.Quality control charts andmonitored charts are in use are maintained in accordance withrequirements.process data and parameters(SPC)are monitoredand used for the control of processes.In the event of a problem or non conformance,corrections aremade automatically and/or an associated report is issued.Essential actions(action plan)for process problems are knownand are introduced and documented by the responsiblepersonnel.Non-conformance with approved/release processes with aneffect on the characterisitics of the product must beapproved by the costomer.process capabilities are checkedregularly.Type and frequencies of failures are logged and assessed andaction are derived.The effectiveness of the actionsintroduced is verified.Failure resulting in a change to the process or product arealso documented in the relevant FMEA with the associatedactions.Failure costs are logged against those causing them(amount ofscrap;rework items&consequences)and actions are sllocatedP6：批量生产

最低要求/与评价有关的问题点P6.5 如何有效落实过程（效果、效率、避免浪费）P6.5.3 一旦与产品和过程要求不符，是否对原因进行了分析，并且检验了整改措施的有效性？*对于发生的产品/过程偏差，在排除缺陷原因，并且证明所采取的措施的有效性以前，必须采取合适的应急措施，以便满足要求。针对原因分析，定义并实际应用了相关的方法。制定了整改措施，对其落实进行了监控，并且对其有效性加以了验证。在此过程中，考虑到了生产控制计划以及FMEA，并且在必要时加以相应的补充或者更新。在企业内部，在生产环节设立了有效的质量控制环。措施的状态透明，并且进行了沟通。——补充的尺寸、材料、功能、耐久性试验——因果图——田口实验设计/谢宁实验设计——FMEA/故障分析——质量环/质量小组——8D方法——分析评价方法——直至客户的信息流——5W方法——故障时间记录标准化生产体系的方法：——生产环节的质量环——过程FMEA——PDCA——5W方法——8D方法——VDA第6卷，第1部分——VDA第6卷,第5部分——VDA第14卷——VDA文献：稳定的生产过程根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P 6.5 How effectively is the process carried out ?(effectiveness,efficiency,elimination of waste)P 6.5.3 In the case of deviations from product and process requirements, are the causes analysed and the corrective actions checked foreffectiveness ? *P6：批量生产

最低要求/与评价有关的问题点If deviations from product and process requirements occur,immediate containment actions must be taken to comply withthe requirements,until the causes of failure are eliminatedand evidence has been provided of the effectiveness of thecorrective actions.Methods used for the analysis of causes are defined and inuse. Corrective actions are derived, their implementation ismonitored and effectiveness is verified .In this,production control plans and FMEAs are taken intoaccount and are extended and up-dated if required .Functioning quality control circles are implemented inproductionwithin the organisation.The status of the actions is transparent and communicated.根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献- Additional dimensional material,functionaland endurance checks and tests- Cause & effects diagram- Taguchi,Shainin- FMEA／failure analysis- Process capability analysis- Quality control circles- 8D method- Analytical assessment methods- Information flow to the customer- 5W method- Problem downtime loggingStandardised productionsystem methods:- Quality control circlesin production- Process FMEA- PDCA- 8D- 5W- VDA vol.6, Part 1- VDA vol.6, Part 5- VDA vol.14- VDA vol.\"Robustproduction process\"P6：批量生产

最低要求/与评价有关的问题点P6.5 如何有效落实过程（效果、效率、避免浪费）P6.5.4 对过程和产品是否定期开展审核？*对于产品及其制造过程，必须提供审核计划（过程审核，产品审核）。引发审核的事件可以报考——新项目/过程/产品——对是否满足质量要求进行验证——指出改进可能不符合项报告应提交给相关的负责人。对改进措施已经以跟踪。一旦有质量要求得不到满足（内部/外部)，那么，要以具体的事件为着眼点，额外开展审核。产品审核应定期在生产工艺完成后，针对最终产品进行。要做好相应记录。在此过程中，应顾及到客户要求以及相关的功能，包括是否可以实现方便可靠的装配。对于由开发和生产导致的质量缺陷，应加以指出，从客户的角度加以评价，并且启动应对措施。产品标识符合国内和国际的统一规定（如CCC，ECE，DOT...）——技术规范——特殊特性——功能——过程参数/过程能力——标识/包装——确定的过程/工艺流程——措施和时间节点监督——审核计划（针对所有部门，针对产品和过程审核）；对于计划内的，以及具体事件触发的审核，应相应加以标记——产品审核的频度——产品审核的要求——审核结果，审核报告——审核人员资质——管理复查中的审核结果——落实措施前后的数据变化检验装置的产能，适用的检验指导书，可追溯性以及权责关系的文献记录等，必须加以明确的规范。标准化生产体系的方法：——分段检验/分段审核——体系审核/认证——过程审核——PDCA——VDA第6卷，第7部分——VDA第6卷,第5部分——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.5 How effectively is the process carried out ?(effectiveness,efficiency,elimination of waste)P6.5.4 Are processes and products audited regularly?*Audit plans(process audits,product audits)must be availiablefor the product and its productions processes.Reasons for an audit are:- New projects,processes and/or products- To provid evidence of compliance with quality requirements- To indicate the potential for improvements- Specifications- Significant characteristics- Funtion- Process parameters / capability- Identification,packing- Specified process and procedural operations- Controlling actions and timings- audit plans(for all area;for product and

Standardised productionsystem methods:- Sectional checks /section audit- System audit /certification

for the product and its productions processes.

- Significant characteristicssystem methods:- Funtion

Reasons for an audit are:- Process parameters / capabilityP6：批量生产

- New projects,processes and/or products- Identification,packing- Sectional checks /- To provid evidence of compliance with quality requirements- Specified process and procedural operations注意事项（输入输出）和参考文献section audit最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例- To indicate the potential for improvements- Controlling actions and timings- System audit /- audit plans(for all area;for product andcertificationDeviation report must be issued to those responsible andprocess audits)inc.identification of planned- Process auditimprovement actions must be tracked.and event-related audits- PDCAIf quality requirements are not- Frequency of product auditsmet(internal/external)additional audits referring to the- Requirements for product auditsspecific event(s) must be carried out.- Audit results in the management review- VDA vol.6,part 5- Development metrics before and after- VDA vol.6,part 7product audits are carried out and documented in productionimplementing actions- VDA vol. \"RObustafter production operations have been completed,They areproduction process\"carried out periodically and examine the finished product.The capacity of checking and inspectionAccount is also taken of customer requirements and relevantdevices,current inspection- VDA vol. \"Maturity levelfunctions,including ease and security of fitment.instructions,specified traceabilities must beassurance for new parts\"clearly controlled.Deficiencies in engineering and production aredisplayed,assessed from the customer's standpoint andappropriate actions are introduced.P6：批量生产

最低要求/与评价有关的问题点P6.6 过程应取得怎样的成果？过程结果（Output）P6.6.1 在产品和过程方面，是否满足了客户要求？*客户的对供应商评价的要求都得到了重视。具体的过程目标（例如出自客户要求）必须被确定下来生产的产量，质量数据，如缺陷率，审核结果，单件生产时间，缺陷成本，过程数据（cpk）。客户的特殊特性（需要开展记录的特征）必须加以标记。对客户要求必须看着内部审核（发货评审，„„)落实了一个过程，旨在规范顾客提供的产品的使用。这里涉及到的包括产品（成套零部件），模具，检验工具和包装。对于检验（包括耐久性检验），必须编制检验规范，并且与客户就检验方法进行协商沟通，同时还要做好相关的记录。必须描述并且落实一个过程，即在发货阻断的情况下，如何通知到包括仓储/订单处理/零部件供应/发货部门以及客户。——与客户的质量约定——客户的具体要求（过程设计任务书）——客户针对特殊特性标记的要求——发货评审——耐久性检验/长期试验（考察失效表现）——检验规范——仓储/订单处理/零部件供应/发货——功能检验——检验/测量装置适用性——对比过的检验方法（测量点，紧固方案，检验工具，„)——技术规范的更新状态——为达到零缺陷目标而进行的目标约定——功能检验——在最高需求条件下，落实客户对生产测试的要求标准化生产体系的方法：——质量协议（包括事态升级级别）——客户质量感受——质量环——生产计划规划——VDA第19卷——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.6 What should the process produce?（process result / Output）P6.6.1 Are the customer's requrirements met in terms of product and process？*Account must be taken of all requirements included in thecustomer's supplier assessment,Process-specific targets(from the customer'requirements,ifappropriate)must be laid down,including quantitiesproduced,quality metrics such as failuer rates,auditresults,failure costs,throughflow times and processmetrics(cpk).Significant characteristics specific to the customer (\"D\"typecharacteristics)must be identified.

- Quality agreement with customers- Customer-specific requirements(processrequirements spec. )- Customer requirement for identification ofspecial,significant characteristics- Shipping audits- Endurance tests/long-term trials(todetermine failure reactions)- Inspection regulations

Standardised productionsystem methods:- Quality agreements(inpart with escalationstages)- customer quality sensor- quality control circle

customer's supplier assessment,- Customer-specific requirements(processsystem methods:Process-specific targets(from the customer'requirements,ifrequirements spec. )appropriate)must be laid down,including quantities- Customer requirement for identification ofP6：批量生产

produced,quality metrics such as failuer rates,auditspecial,significant characteristics- Quality agreements(inresults,failure costs,throughflow times and process- Shipping auditspart with escalation最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献metrics(cpk).- Endurance tests/long-term trials(tostages)Significant characteristics specific to the customer (\"D\"typedetermine failure reactions)- customer quality sensorcharacteristics)must be identified.- Inspection regulations- quality control circlecustomer requirements must be audited in-house(shipping- Storage/processing schedules/providing- quality programmeaudit,...)parts/shippingplanningA process is implemented,regulating the use of products- Function testssupplied by the customer,This refers to products(setting- Suitability of checking and measurement- VDA vol.19parts),tools.inspection equipment and packaging.equipment- VDA vol. \"RObustTest / checking / inspection instructions must be- Aligned checking procedures(measurementproduction process\"available(aslo covering endurance testing).Procedures must bepoints,fixing concept,equipment,..)- VDA vol. \"Maturity levelagreed with the customer and documented accordingly.- Up-to-date specificationsassurance for new parts\"A process must be described and implemented,explaining how- Target agreement to achievethe areas of stores,scheduling,parts provision,shipping andthe customer are informed in the event of a block on shippingP6.6 过程应取得怎样的成果？过程结果（Output）P6.6.2 产量/生产批量是否根据需要确定的，并有目的的运往下一道工序？应使用合适的运输工具，将零部件/组件传递给定义的仓储位置/置放位置。在此过程中，应考虑到合同数量/订单，从而根据实际需要，将零部件原材料传递给各自的下道工序（拉动式生产系统）。生产数量的统计和评价（合格零部件数量/返工零部件数量/报废品数量），必须加以规范，并且要易于理解。必须确定零部件的标识方法（合格零部件/返工零部件/报废品）。在这里，还要估计到不同变更状态下的标识。必须彻底杜绝不合格的另见不见被进一步加工/传递。必须落实客户对返工件的表示要求，并且做好相应的记录（数量/批量/标识/零部件历史/用途）。外包工序（由于零件搬运、运输道路等在运输链中造成额外的产品风险）先进先出——合适的运输工具——定义的仓储位置——看板管理——准时化生产——仓库管理——变更状态——产量记录/分析评价——仓库库存量——根据客户需求调整产量——电子元器件ESD防护标准化生产体系的方法：——标准化的材料库存量——标识、标记、文字标记——生产平顺——拉动式生产系统——流水线生产——浪费的方式——过程FMEA——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障这里，还要估计到不同变更状态下的标识。——仓库库存量

必须彻底杜绝不合格的另见不见被进一步加工/传递。必须落实客户对——根据客户需求调整产量——过程FMEA返工件的表示要求，并且做好相应的记录（数量/批量/标识/零部件历——电子元器件ESD防护史/用途）。——VDA文献：稳定的生产过程P6：批量生产

外包工序（由于零件搬运、运输道路等在运输链中造成额外的产品风——VDA文献：新开发零部件成险）熟度保障最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献先进先出P6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献P6.6 What should the process produce?（process result / Output）P6.6.2 Are quantities/productions batch sizes aligned with requirements and are they forwarded to the next process stage in atargeted manner?Parts/components must be forwarded to defined storage/holdingpoints using suitable means of transport.In this attentionmust be paid to the order quantity/batch size so that onlythe required quantity of parts/meterials is moved to the mextwork-station(the \"pull\"princuple).Logging and assessing quantities(number of OK parts, to berework and scrap parts)must be controlled and traceable.Partsidentification must be specified(OK parts,rework parts andscrap).The identification must also indicate the currentchange status.It must be ensured that NOK parts can not be forwarded orprocessed further.Customer requirements for the identification of reworkedparts must be implemented anddocumented(quantity/volume,identification,life history andusage)- Adequate,appropriate means of transport- Defined storage points- KANBAN- Just in time- Stores management- Change status- Logging/assessing quantities/volumes- Stock levels- Production quantities tailored to thecustomer's needs- ESD protection for electronic partsStandardised productionsystem methods:- Standardised meterialstock levels-Marking,indentification,lettering- Smooth production- \"Pull\"production- Flow-line production- Types of waste- Process FMEA- VDA vol. \"RObustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.6 过程应取得怎样的成果？过程结果（Output）P6.6.3 是否根据要求对产品/零部件进行了仓储，所使用的运输工具/包装设备是否与产品/零部件的特殊特性相互使用？必须通过符合要求的仓储和包装，保护零部件，避免受到损伤。——仓储量在发货/产品出厂环节，必须了解客户具体的包装要求，并且自始至终——防止损伤（包括蛇根草阶段）加以重视/落实。——零部件存放位置零件必须保证在工位上安全存放，而要保证可靠的操作使用。——整洁，清洁，过量装填（仓储位置，容器）仓储地点/容器必须满足必要的整洁/清洁度要求。上述要求同样适用——监控仓储时间于加工工位上的零部件数量（过量填装）、——环境因素的影响，空调必须监控规定的仓储时间（最长，最短仓储时间，规定的中间临时仓——具体客户的包装要求（提供的包装）储时间）。——有关可用库存的信息在仓储和加工过程中，必须波爱护零部件，防止环境/气候因素的影响——备用包装。标识的位置（卡片袋 / 夹），清除无效标识.标准化生产体系的方法：——可视化的安全说明——材料库存（量）——标识，标记，文字标记——PFEMA根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献——VDA文献：稳定的生产过程——VDA文献：新开发零部件成熟度保障P 6.6 What should the process produce ? (process result/output)P6.6.3 Are products/components stored in an appropriate manner and are transport facilities/packing arrangements suitable for theP6：批量生产

最低要求/与评价有关的问题点根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献Standardised produCtionsystem methods:- Quantities in store- Protection from damage- Positioning of parts- Cleanliness, tidiness, over-filling (storagepoints & containers)- Monitor storage periods- Environmental and climatic influences- Customer-specific packing instructions (inc.packing supplied by the customer)- Information On available stock levels- Substitute packagingParts must be protected from damage by suitable storage andpacking.Customer-specific packing instructions must be available inshipping/goods outwards department and observed/implementedthroughout (also in the various production operations).The positioning of parts must ensure secure storage at thework-place, including handling.Storage points/containers must meet essential requirementsfor cleanliness & tidiness. This includes the parts at thework-place itself (no over-filling).Specified storage times must be monitored (specified maximum,minimum and intermediate storage times).Parts must be protected against environmenta1 and climaticinfluences during storage and processing.- Visual safetyinstructions- Material stock levels- Marking,identification,lettering- Process FMEA- VDA vol. \"Robustproduction process\"- VDA vol. \"Maturity levelassurance for new parts\"P6：批量生产

最低要求/与评价有关的问题点P6.6 过程应取得怎样的成果？过程结果（Output）P6.6.4 是否进行了必要的记录和放行，并且进行了相应的存档？对产品发货或者产品交付给下道过程的放行，必须明确而且做好相应的记录。特殊放行和偏差许可必须通过标识和文件而准确无误。文件应涵盖所涉及的时间范围和/或零部件的数量。这些信息，包括零部件上标识，也被记录在零部件历史当中。放行包括文件的准确无误性必须确保。针对存档要求以及时间，应考虑到客户要求。——客户技术规范——特殊特性，客户对标识的要求——过程描述——文件表，包括不同文件和记录的保存期限——客户针对存档期限的要求——存放规定/要求（电子格式，印刷体，消防要求，可读性，„)标准化生产体系的方法：——VDA第1卷——VDA第2卷——VDA第19卷——VDA文献：稳定的生产过程——IMDS（国际物料数据系统）根据具体的产品风险，可能存在的要求和证明方面的事例注意事项（输入输出）和参考文献